1. Material optimization: The box body is made of high-strength aluminum alloy or 304 stainless steel instead of traditional cast iron, which reduces the weight by more than 30% while ensuring structural rigidity. It is also suitable for the humid and water-rich working conditions of the rice mill to avoid rust.
2. Simplified structure: Priority is given to cycloidal pinwheel or RV series compact models, which are 1/3 smaller than ordinary reducers of the same power. They adopt an integrated input and output shaft design and eliminate redundant connecting flanges to further reduce the weight of the entire machine.
3. Precise parameter adaptation: Combined with the target speed of 15-30r/min of the small rice mill, it accurately matches the transmission ratio of 50-100 to avoid unnecessary weight waste caused by power redundancy and improve power transmission efficiency.
2. Convenient maintenance practical plan
1. Quick protection of the sealing system: Use dust-resistant fluororubber seals, reserve a quick-release access port on the joint surface of the box, check the oil seal status daily and weekly, and pre-apply sealant on the gaps. A quick-install dust cover can be installed in high-dust scenes, so that dust accumulation can be quickly cleaned without tools.
2. Simplified lubrication system: An external quick-plug refueling port and a low-level oil drain port are set up. The grease replacement cycle is adjusted to 1600-2400 hours under high dust conditions. Anti-pollution extreme pressure gear grease is selected. Daily oil changes can be completed without dismantling the box.
3. Quick replacement of core components: Using standardized universal gears and bearing accessories, with a marked assembly structure, the coupling position is marked in advance before disassembly, and component replacement can be quickly completed with the help of conventional puller tools, greatly shortening maintenance time.
