Harmonic reducers need to be custom-made for use in specific environments in order to better play their performance.How to design a customized harmonic reducer, what are the design steps?
1. Collect type, specification, speed, purpose, power, size and weight requirements, transmission ratio, allowable error value, installation form, service life, stability and other relevant information of the equipment carried by the specially customized harmonic reducer.
2. Select type and install
3. Preliminarily determine the selection of materials, surface treatment process, heat treatment process, processing method, lubrication method, lubricating grease and other process methods and parameters.
4. Determine the number of transfer stages and transfer ratios
5. Preliminary determination of gear transmission center distance, modules and other geometric parameters.
6. Determine the structure, shaft size, span and bearing model to be used.
7. Check the strength of the loaded parts, such as gears, shafts and keys, and calculate the service life of the bearings.
8. Calculation of lubrication and cooling
9. Make sure to use accessories for the harmonic reducer
10. Calculation of process data for determination of gear penetration depth and tooth profile and tooth orientation modification
11. Draw processing and production diagrams according to relevant national and industrial standards
The design of the harmonic reducer requires comprehensive consideration.While meeting the needs of customers, it is necessary to optimize the design and adjustment of its parameters and performance in order to better play its performance in a specific environment.
