The screw loosening problem will affect the following performance of the ZSY500-90-II hard-tooth surface reducer:
Vibration intensifies : loose anchor screws or loose connection screws inside the reducer will make the support structure of the reducer unstable, resulting in an increase in vibration amplitude and frequency. Long-term vibration will loosen or break the case, fasteners and other parts, further deteriorate the degree of equipment damage, and will also affect the connection between the reducer and the foundation or adjacent equipment, thereby causing major mechanical failures or accidents.
Increased noise : Loose screws will cause component displacement, produce abnormal noise such as clicking sounds or metal collisions, affecting the normal operation and use of the equipment. At the same time, this loosening may also lead to problems such as poor gear meshing and bearing displacement, further causing different types of noises such as hissing, whistling, and low rumble.
Decreased transmission accuracy : Loose internal connection screws may change the position of gears, shafts and other transmission components, resulting in a decrease in gear meshing accuracy and inaccurate transmission ratios, affecting the transmission accuracy of the reducer, reducing the operating stability and reliability of the equipment, and not accurately transmitting power to the working machine.
Reduced transmission efficiency : Loose parts will cause additional friction and energy loss during the transmission process, resulting in a reduced transmission efficiency of the reducer. At the same time, the increase in vibration and noise also means an increase in ineffective energy consumption, which makes the device need to consume more energy during operation to achieve the same output power.
Decreased sealing performance : loose screws may cause the joint surface of the reducer to be tight, affecting the sealing performance and causing lubricant leakage. On the one hand, leakage of lubricant oil will cause the oil level to drop, affect the lubricating effect, and accelerate the wear of internal parts; on the other hand, the leaked lubricant oil may pollute the working environment and increase the cost of equipment maintenance.
