If the oil pool inclination is too large or too small, it will seriously affect the lubrication effect and operational safety of the ZSC series gear reducer. The specific consequences are as follows:
1. The inclination is too large (exceeding the design value, usually >5°~8°)
1. The low-speed gear is immersed in oil too deeply: This leads to a significant increase in stirring resistance, causing an increase in motor load and power consumption, a rapid increase in oil temperature, and accelerated lubricant aging.
2. Increased foam and poor heat dissipation: Vigorous stirring can easily produce a large number of bubbles, which affects the formation of oil film and reduces lubrication performance. At the same time, foam hinders effective heat transfer and aggravates temperature rise.
3. Increased burden on seals and bearings: Abnormal oil pressure distribution may increase the risk of shaft seal leakage, and bearings may wear prematurely due to unstable oil films.
2. The inclination is too small (lower than the design value, usually <3°)
1. Insufficient oil immersion of high-speed gears: The pinion cannot obtain sufficient oil splash lubrication, and the tooth surface is prone to dry friction or boundary lubrication, leading to damage such as pitting corrosion and gluing.
2. Poor bearing lubrication: Bearings that rely on gear oil lubrication may overheat and lock due to insufficient oil supply, seriously affecting their lifespan.
3. Lubrication system failure risk: The overall oil circuit circulation is not smooth, and the designed lubrication path cannot be realized, reducing transmission reliability.
3. Installation suggestions
The tilt angle error must be controlled strictly in accordance with the manufacturer"s drawings to within ±0.1°, use an electronic level or special tooling for calibration, and use a matching tilt oil level gauge to confirm the refueling amount to avoid operating based on experience.
