The B series planetary BWD0-17-0.37KW cycloid pin wheel reducer, the common faults are as follows:
Severe fever
Cause: The reducer is overloaded and runs for a long time; the heat dissipation conditions are poor, such as installation in a place with poor ventilation; improper lubricant selection or too high or too low oil level will affect the heat dissipation effect.
Solution: Reasonably select the reducer model to ensure that it can withstand actual workloads; improve the installation environment to ensure sufficient ventilation space around; select appropriate lubricant and add or reduce lubricant according to the specified oil level.
Oil leak
Cause: The seal is aging and damaged, causing oil leakage; the joint surface of the box is not tight and there are gaps; the oil level is too high, causing oil to be squeezed out from the ventilation holes or other gaps.
Solution: Check the seal regularly and replace it in time if it is found to have aging or damage; seal the joint surface of the box, such as applying sealant; adjust the oil level to normal height.
Too much noise
Cause: The gear is worn and the tooth shape accuracy is reduced, resulting in poor meshing; the bearing is damaged and the operation is unstable; there are foreign objects in the reducer, which interferes with normal operation; the foundation is not installed firmly, causing vibration.
Solution: Check the wear of the gears, replace the gears if necessary; replace the damaged bearings; open the reducer to clean the internal foreign objects; re-fix the reducer foundation to ensure a firm installation.
Reduced transmission efficiency
Cause: The gears or cycloid wheels are worn, and the energy loss during transmission increases; the lubricant deteriorates or the viscosity is too large, which increases frictional resistance.
Solution: Check the wear of gears and cycloid wheels, repair or replace them; regularly replace lubricating oil and select oil of the appropriate viscosity.
Output shaft break
Cause: The output bearing is too large, exceeding its load-bearing capacity; the material or processing technology of the shaft is defective; frequent start, braking or impact loading.
Solution: Correct Selection to ensure that the output shaft can withstand working torque; inspect the shaft's material and processing technology, and replace qualified products in time if there are any problems; try to avoid frequent start, braking and impact loads, or take corresponding buffering measures.
Gear damage
Cause: Long-term overload operation causes the gear to bear excessive stress; poor lubrication leads to aggravation of gear wear; gear quality problems, such as material defects, improper heat treatment, etc.
Solution: Arrange workload reasonably to avoid overload; strengthen lubrication management, regularly check and replace lubricant oil; select reliable gears and conduct quality inspection of new gears.
