Author: WGT. Publish Time: 15-12-2021 Origin: WGT
Reducer is a precision machine.If it is used for too long or held incorrectly, it will result in a reduction or damage to the reducer.So, the question is, how do we extend the life of the reducer?
reducer
1. After 200~300 hours of operation, the oil will be changed for the first time.In future use, you should form the habit of regularly checking the oil quality.Oil mixed with impurities or deteriorated must be replaced in time.
Generally, for reducers that work continuously for a long time, new oil should be carried out according to 5000 hours of operation or once a year.For reducers that have been out of use for a long time, new oil should also be replaced before restarting.
The reducer should be filled with the same brand of oil as the original one.Do not mix oils from different brands.Oils of the same brand but of different viscosities can be mixed;
2. When changing the oil, pay attention to waiting for the machine to cool down, there is no danger of burning, but it is still warm, because after complete cooling, the viscosity of the oil increases and it is difficult to drain the oil.NOTE: Cut off power to the transmission unit to prevent unintentional power supply;
3. During operation, when the oil temperature rises above 80°C or the oil pool temperature exceeds 100°C and produces abnormal noise, the use should be stopped, the cause should be checked, the failure must be eliminated, and the operation can only be continued after the lubricating oil is replaced;
4. The user should use and maintain the rules and regulations reasonably, carefully record the problems in the operation and inspection of the reducer, and strictly implement the above regulations.
If you buy a low-quality reducer, there are various problems with using it.So, to avoid this hassle, don't try to cheap or buy it.To find generic brands, shop through your usual channels.
Failure warning technology of rice mill reducer: realizing preventive maintenance
Lightweight design and convenient maintenance of small rice mill reducer
How does the cutter reducer solve the torque bottleneck of heavy-duty cutting of servo motors?
What impact does installation deviation have on the output shaft of R series gear reducer?
What specific faults will the installation deviation cause in the R series reducer?
The hidden impact of the lubrication method of the cutting machine reducer on the life and accuracy
How to determine the installation direction of ZSY gear reducer backstop
What are the specific consequences if the backstop of the ZSY reducer is installed upside down?
How to solve the problem of broken shaft of planetary reducer
Is the reducer noisy? Find the reasons from gear modification to box design
Full analysis of lathe reducer installation: misalignment is an accuracy killer!
What are the steps to adjust the oil level of DCY gear reducer?
What are the fracture characteristics of fatigue fracture of ZSY reducer spline shaft?
How to replace the internal parts of WB micro cycloidal reducer
How to judge whether the arm bearing of WB micro cycloid reducer needs to be replaced
Three major causes of overload failure of palletizer reducer
How to reduce the impact of low temperature environment on SAF series reducer
Do KAF series reducer bearings need special protection in low temperature environments?
Idle storage and restart operation and maintenance specifications of sizing machine reducer
The hidden impact of speed ratio matching of sizing machine reducer on yarn quality
What are the key points for disassembly and inspection of ZL35 soft tooth surface gear reducer?
Is the temperature of the granulator reducer too high and the power insufficient?