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How to improve the service time of the reducer

Author: WGT.     Publish Time: 31-10-2021      Origin: WGT

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How to improve the service time of the reducer

For the reducer that has just left the factory, when it leaves the factory, industrial gear oil with extreme pressure is added, so the current reducer will not be abnormal.However, after 200 to 300 hours of operation, the first oil change can be completed, and the oil quality can be checked for a period of time during later use, and it must be replaced as soon as possible in case of abnormality or deterioration.as far as possible.Furthermore, only when the reducer is assembled under matching conditions can it be confirmed that the service time of the reducer is as long as possible and efficient.
1. For the reducer that has been running for a long time, new oil should be carried out based on 5000 hours of operation or once a year.For reducers that have stopped operating for a long time, new oil should also be replaced before the second operation.The reducer should use the same oil as the original brand, not mixed with oil of different brands, oil with the same brand, but can be mixed with different viscosities.
2. When changing the oil, wait for the reducer to cool down, the combustion will not stop.However, it still needs to be kept warm, as the oil becomes more viscous as it cools, and oil spills are unusual.Carefully disconnect power to the drive unit to prevent inadvertent power-on.
3. During operation, if the oil temperature rises above 80°C or the oil pool temperature exceeds 100°C, abnormal noise occurs, please stop the function, check the cause, eliminate the fault and replace the lubricating oil before proceeding.Operation.
4. Users also need to have reliable operation protection and inspection rules.They need to carefully write down the abnormalities checked during the operation and inspection of the reducer.Lubricating oil with proper viscosity must be added before the reducer is put into operation.Reducing the friction between the gears is needed to reduce the load caused by high loads and shocks, and the reducer can play a better role.
In addition, the reducer should be installed at a temperature with good ventilation effect and cooling requirements.Avoid places that are too hot or humid.The recovery motor must be properly connected.There is a grounding device and a symbol in the wiring unit.The working environment of the reducer motor is also required.
First, after 200 hours of use, the lubricating oil must be drained and washed clean, and then add new lubricating oil to the center of the oil standard.Oil levels that are too high or too low may cause abnormal operating temperatures.

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