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- Surface treatment technology of planetary gear reducerSurface treatment technology of planetary gear reducer Selecting high-quality planetary gear reducer materials helps to improve its load-carrying capacity and service life.In view of the structural characteristics of the Xinghe reducer and the load characteristics of the gears, hard-toothed face gears should be widely used.There are many heat treatments available to obtain hardened gears.For example, surface quenching, overall quenching, carburizing quenching and nitriding should be selected according to the characteristics of the gear reducer.1. Surface hardening The common surface hardening methods are high-frequency quenching (for small gears) and flame quenching (for large gears).Works well when the case-hardened hardened layer includes the bottom of the dedendum.The hardness of the tooth surface can reach 45-55HRC.2. Nitriding and nitriding can ensure high hardness and wear resistance of gears with small deformation, and can not be well finished after heat treatment to improve bearing performance.3. Carburizing and quenching Carburizing and quenching gears have a large load-carrying capacity, but finishing (grinding) must be used
- How to solve the serious wear problem of gear reducer motorIf the hardness standard of the geared motor cannot meet the standard, long-term use, or use in an overload environment, will accelerate the wear of the hardened gear, which will affect the normal operation of the transmission. In order to better enable the normal operation of the equipment and prev
- How to solve the serious wear problem of gear reducer motorIf the hardness standard of the gear motor cannot meet the standard, long-term use or use in an overloaded environment will accelerate the wear of the hard gear, which will affect the normal operation of the transmission.In order to better enable the normal operation of the device and prev
- Principle and characteristics of cycloid reducerCycloidal pinwheel reducers feature high-speed ratio and high-power single-stage transmission, which can reach a reduction ratio of 1:87, and the power is more than 90%. If multi-stage transmission is used, the reduction ratio is larger. Compact structure and small size. Due to the selection of the
- The principle and characteristics of the controller reducerThe cycloidal wheel beam reducer has a high-speed ratio and a high-power single-stage transmission, which can reach a reduction ratio of 1:87, and the power supply is greater than 90%.The reduction rate is even greater if multi-stage transfer is used.Compact structure and small size.due to the choice of
- Common faults of planetary reducerCommon faults of planetary reducerThe planetary cycloidal reducer is a reduction mechanism with advanced design and novel structure, applying the principle of planetary transmission, adopting the meshing of cycloidal pinwheels. This kind of reducer has replaced two-stage and three-stage ordinary cyl
- Common faults of planetary reducerCommon faults of planetary reducer Planetary cycloid reducer is a reduction mechanism with brief design and novel structure, which applies the principle of planetary transmission and adopts the meshing of ring wire wheel windings.This reducer replaces two-stage and three-stage ordinary cylinders
- What routine inspections should be done when the geared motor is assembledThe geared motor refers to the integration of the reducer and the motor (motor).This integrated body is also commonly referred to as a geared motor or a geared motor.Usually by a professional reducer manufacturer, after integrated assembly, it will be supplied in a complete set with the motor.The 16MM plastic planetary gearbox geared motor needs to be inspected in the following aspects during the assembly process: (1) Torsional vibration inspection The torsional vibration value is an important parameter to measure the quality of the geared motor.Considering the actual working conditions, adding a force of 1 5kN (vehicle weight) to the motor requires the vibration speed of the geared motor to be less than 2.8mm/s in this case, and there is no abnormal vibration.The main detection instruments are torsional vibration meter and torsional vibration sensor. In order to make the detection process simple, a detection tool needs to be designed independently.The control requirements are the same as the airtight inspection, which is a routine inspection and must be inspected for each unit.(2) Airtight inspection For geared motors, oil leakage often occurs during actual operation due to poor airtightness of the gear box
- Steps for correct installation and maintenance of planetary gear motorsThe correct installation and maintenance of the planetary gear motor is the key to the normal operation of the planetary gear motor.Therefore, when you install the planetary gear motor, please be sure to install it strictly according to the following installation sequence.8MM hardware gear box step: Before installation, confirm whether the motor and planetary gear reducer are complete and undamaged, and strictly drive whether the dimensions of the parts connected to the motor and the reducer are aligned.This refers to the dimensions and common tolerances between the positioning boss and shaft diameter of the transmission motor flange and the positioning groove and aperture of the reducer flange; wipe and deal with dirt and burrs on the common surface.Step 2: Unscrew the screw plug on the process hole on the side of the reducer flange, turn the input end of the reducer to align the tightened hexagon socket head screw cap with the process hole, insert the hexagon socket tool to loosen and tighten the hold hexagon socket head screw .Step 3: Hold the transmission motor so that the keyway on the shaft is perpendicular to the tightening screw in the input end hole of the reducer, and insert the drive motor shaft into the input end of the reducer
- How to maintain the small reducer?The small geared motor is a widely used deceleration transmission equipment. The maintenance method of the small geared motor is as follows: 1. Keep the geared motor well lubricated, pay attention to adding gear oil or replacing the gear oil, and there is no dry friction.2. First of all, in terms of external environment, tools, accessories, and workpieces (products) should be placed neatly, and pipes and lines should be organized.Small geared motor.3. Regularly clean all parts of the rotary gear reduction motor. If there are debris, sundries and stolen goods around the reduction motor, the staff should clean them up in time.4. Next, in terms of rules and regulations, the staff who operate the gear reduction motor must abide by the operating procedures, do not use the gear reduction motor with overload, the mechanical protection devices are reliable and complete, and pay attention to timely eliminate unsafe factors.5. Clean the motor reducer.Remove the dust and sludge on the outside of the motor reducer frame in time.If the use environment is dusty, clean it once a day.6. Check and clean the motor reducer wiring