Article List

• The characteristics of the reducer used in manufacturing machinery

  The reducer is a rotating mechanical transmission device, which is widely used in various industrial equipment and mechanical equipment.It reduces the speed of the driving device and increases the torque, so that the output speed decreases and the output torque increases, so as to achieve the effect of decelerating the mechanical transmission and increasing the torque.The reducer for manufacturing machinery is an indispensable mechanical transmission device in the field of industrial manufacturing.The reducer used in manufacturing machinery has the following characteristics: 1. Strong bearing capacity: the reducer used in manufacturing machinery can carry huge torque and heavy load, and is suitable for the transmission needs of various large-scale mechanical equipment.2. Stable speed: The reducer can convert the energy of high-speed rotation into low-speed and high-torque energy output, making the equipment run stably.3. Energy-saving and power-saving: By adopting manufacturing technology and Noritz gears, bearings and other spare parts, the efficiency of the reducer is improved, and better energy-saving effects can be achieved.4. Long life: the reducer adopts high

  June 16, 2023
• Basic requirements for gear reducer safety factor

  One of the basic requirements for the safety factor of a gear reducer is to make the gears have sufficient load-bearing capacity.Recently, although there are recognized (standard) calculation methods for the load-carrying capacity of the tooth surface, tooth root and gluing, there are many factors (commonly used coefficients or parameters) that affect the load-carrying capacity of gears, and some influencing factors are contradictory and mutually inconsistent. Therefore, for a general engineer who is initially involved in gear design, it may be difficult to complete the gear transmission design satisfactorily.newgear clearly pointed out in IS06336: 1996 the calculation method of the bearing capacity of involute cylindrical spur gears and helical gears: ISO6336 is not used to guarantee the performance of the installed gear device, nor can it be used by general engineers. provided by experienced gear designers.These designers can reasonably choose the values ​​of the coefficients in the formula based on similar design experience, and have a clear understanding of

  June 09, 2023
• The principle and maintenance method of the reducer

  The working principle of the reducer and the working principle of using the planetary reducer in life: The reducer is a device that transmits power and movement. The main function is to reduce speed and increase torque. The key application method is also the conversion of speed and torque. Pathways include power transmission events, load adjustments, and precise angle transmissions.The principle of the reducer is to inject new oil of the same brand.The principle of the reducer is to check the viscosity index of the oil. If the oil is obviously dirty, it is recommended to replace it as soon as possible.There are many ways for the reducer to achieve the purpose of deceleration, and the most common one is to use the speed conversion effect of the gear to achieve the deceleration. The advantages of using the gear are that the structure of the reducer can be compact, the volume is reduced, and it can have a high efficiency. Economical, this is why many people call the reducer a gearbox.Remove all oil.The position of the oil level plug, oil drain plug and breather is determined by the installation position.Since the reducer is only a power transmission mechanism, it does not have the driving ability itself

  June 09, 2023
• Correct installation steps of planetary gear reducer

  The correct installation, use and maintenance of the reducer is an important link to ensure the normal operation of mechanical equipment.Therefore, when installing the planetary reducer, please be sure to assemble and use it in strict accordance with the following installation and use related matters.The first step is to confirm whether the motor and reducer are intact before installation, and strictly check whether the dimensions of the parts connected to the motor and reducer match. Here are the dimensions and fit tolerances of the positioning boss of the motor, the input shaft and the groove of the reducer .The second step is to unscrew the screw on the dust-proof hole outside the flange of the reducer, adjust the PCS system clamping ring to align the side hole with the dust-proof hole, insert the inner hexagon and tighten.After that, remove the motor shaft key.The third step is to naturally connect the motor with the reducer.When connecting, it must be ensured that the concentricity of the output shaft of the reducer is consistent with that of the input shaft of the motor, and that the outer flanges of the two are parallel.If the concentricity is inconsistent, it will cause the motor shaft to break or the reducer

  June 09, 2023
• Application of planetary reducer on vibrator

  With the continuous improvement of the level of science and technology, planetary reducers are widely used in many mechanical equipment.Among them, the vibrator, as a high-precision mechanical device, is more and more widely used in modern industry.The vibrator needs to have high precision and high speed, and needs to run stably, so it is often necessary to use a planetary reducer as a transmission component.The planetary reducer has many advantages such as small size, high efficiency, high load capacity, low noise, and long life, so it has become one of the commonly used transmission methods for vibrators.The planetary reducer is composed of a planetary gear, a sun gear, and a planetary carrier, and the reduction transmission is realized through the track change of the planetary carrier.Planetary reducers not only have high transmission efficiency, but also have compact structure and good stability, and are widely used in various high-speed and high-precision mechanical transmissions.In the vibrator, the role of the planetary reducer is to reduce the speed of the motor to match the working requirements of the vibrator.And the vibrator needs to work stably, so the planetary reducer can also

  June 01, 2023
• What are the advantages of helical planetary reducer

  The helical planetary reducer is a common reduction device, which is usually used in the industrial field, mainly as a reduction device for motors or other power equipment.The helical gear planetary reducer has the advantages of compact structure, light weight, large effective reduction ratio, high precision, reliable torque transmission, etc., so it is favored by many enterprises.As a common reduction device, the helical planetary reducer has the following advantages over other reduction devices: 1. Compact structure and small volume.The helical planetary reducer is relatively simple, and due to the three-dimensional intersection of the transmission torque between the internal gear and the planetary gear, it can achieve small size and compact structure.2. Large deceleration ratio.The reduction ratio is usually 3~100, with high precision and high reliability.3. Reliable torque transmission.The transmission system of the helical planetary reducer adopts the linkage of multiple star wheels, which is equivalent to the combination of multiple torque fulcrums, so the transmission is stable and the torque transmission is reliable.4. Easy to maintain.

  June 01, 2023
• Advantages of helical gear reducers

  The helical gear reducer is a common transmission device whose main function is to convert the high-speed rotation of the input shaft into the low-speed rotation of the output shaft while increasing torque and reducing noise and vibration.Compared with the spur gear reducer with the same power, the helical gear reducer has more advantages.Advantages of helical gear reducers: 1. High efficiency: Due to the use of helical gears, the bevel angle is larger than that of spur gears, so helical gear reducers have higher transmission efficiency.At the same time, due to the higher precision and more reasonable design of the gears, the friction loss and mechanical loss can be reduced during the transmission process, so that the efficiency of the output shaft is higher.2. Strong bearing capacity: the bearing of the helical gear reducer can absorb greater torque, so it can withstand greater load and torque, and is suitable for different types of mechanical equipment, such as metallurgy, papermaking, cement and other fields.3. Stable operation: The bevel design of the helical gear can reduce shock and vibration during the transmission process, and through precise processing and

  June 01, 2023
• The manufacturer of planetary reducer introduces the treatment method after the reducer motor enters water

  In order to let everyone understand the treatment method of the geared motor after it enters the water, the Bapman planetary reducer manufacturer introduces its treatment method through this article.In general, the deceleration motor needs to be wiped with a dry rag when cleaning. If it is wiped with a relatively wet rag, it is easy for water to drip into the inside of the motor, causing machine failure, and even a short circuit. If it is serious, it will cause the machine to burn out, so everyone should pay special attention to this point to prevent water from entering the motor. Once water enters, it needs to be dealt with in time. The following is the treatment method after the water enters the gear motor introduced by the planetary reducer manufacturer.1. Remove the windshield of the deceleration motor, take off the fan blade at the rear of the pulley, unscrew the 6 or 8 bolts on the end cover, disassemble the bearing end cover and the line post cover of the motor, and pull the rotor out.2. Then erect the stator, put a 200-watt light bulb into the hole of the stator and bake for 2 hours. Remember to properly cover the upper end of the stator when baking

  May 25, 2023
• Selection and precautions of servo planetary reducer model

  When choosing a servo planetary reducer model, you must first understand the reduction ratio and torque calculation, because these two parameters are very important.The model selection of the servo planetary reducer is as close as possible to the ideal reduction ratio: Ideal reduction ratio = servo motor speed ÷ reducer output shaft speed torque calculation is very important for the service life of the servo planetary reducer, and the maximum torque value of the acceleration should be paid attention to (TP), whether the maximum load torque of the reducer is exceeded.Torque calculation formula: T=9550P/n In addition, the applicable power is generally the power applicable to the servo planetary reducer on the market. The applicability of the reducer is extremely high, and the work coefficient can be maintained above 1.2. Decide according to your own needs.Selection points of the servo planetary reducer model 1. The output shaft diameter of the selected servo motor should not be greater than the maximum shaft diameter used in the table.2. If the torque calculation works, the speed can meet the normal operation,

  May 25, 2023
• What factors are related to the size of the servo planetary reducer?

  Whether it's design input from a potential customer or the specification of a new standard product line, the performance requirements of your application are critical to sizing your servo planetary gearbox.The size of a servo planetary gearhead is primarily determined by performance requirements: Speed ​​- How fast does the application require the output shaft to turn?Torque - What is the torque load requirement?Overhung Loads - External radial loads applied to the output shaft may require greater gear load capacity and therefore larger gears.Shutdown - How long does the servo planetary reducer run before shutting down?Depending on service life requirements, smaller gearboxes can be used for intermittent duty applications.Lifetime - How many cycles or continuous hours are required to meet the desired lifespan?Compared to Design 4000 Hours, Design 400 Hours has a large difference in size.Often the most critical factor in any product, cost caps influence many design choices.Servo planetary gear reducer materials and processing options account for a large part of the total cost

  May 25, 2023