Let me introduce the characteristics of the bevel gear of the B3SH04 reducer in detail

Publish Time: 2025-09-11     Origin: Site

The bevel gear (bevel gear) of the B3SH04 reducer is designed for medium-power industrial applications, and its core features are as follows:


1. Materials and heat treatment process

  1. ‌High- strength alloy steel‌
    uses 20Cr2Ni4A carburized steel, with a depth of carburized layer of 1.2-1.6mm, a tooth surface hardness of HRC58-62, a core hardness HRC35-40, and a bending fatigue strength of 30% increased.

  2. Surface strengthening technology
    The tooth surface is laser impact strengthened, and the residual compressive stress reaches -400MPa, and the fatigue life is extended by 2-3 times.

2. Structural design optimization

1‌. The helical angle error of tooth shape parameters‌‌0.1
° , the tooth direction deviation‌‌0.005mm/m, the meshing contact area‌ 90%, reducing bearing wear caused by axial force‌


2‌. The box seal
adopts a combination of maze seal + fluoroelastic oil seal, dustproof level IP66, adapts to the environment of dust concentration of 1000mg/m³

3. Working condition adaptability

  1. Heavy load capacity‌Instantaneous
    overload torque reaches 1.3 times the rated value (lasting ≤10 minutes), adapted to the power range of 5.5-4400kW

  2. Environmental protection
    gear non-meshing surface plated hard chrome (10-15μm) or PVD coating (TiN/TiCN), salt spray test ≥500 hours without rust‌


4. Maintenance and reliability

  1. ‌Luxing system‌Recommended
    to use PAO synthetic oil (ISO VG320), with a flash point ≥240℃, and a high-temperature viscosity retention rate >90%

  2. ‌Monitoring Design‌Built
    -in PT100 thermal resistance monitors oil temperature in real time, ≥80℃ triggers auxiliary heat dissipation, and ≥100℃ automatically reduces load

Note: As the basic model of B3SH series, its bevel gear design balances cost and performance, and is suitable for medium-negative mine conveyors, concrete mixers, etc.


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