Let me introduce the characteristics of the bevel gear of the B3SH04 reducer in detail
Publish Time: 2025-09-11 Origin: Site
The bevel gear (bevel gear) of the B3SH04 reducer is designed for medium-power industrial applications, and its core features are as follows:
1. Materials and heat treatment process
High- strength alloy steel
uses 20Cr2Ni4A carburized steel, with a depth of carburized layer of 1.2-1.6mm, a tooth surface hardness of HRC58-62, a core hardness HRC35-40, and a bending fatigue strength of 30% increased.Surface strengthening technology
The tooth surface is laser impact strengthened, and the residual compressive stress reaches -400MPa, and the fatigue life is extended by 2-3 times.
2. Structural design optimization
1. The helical angle error of tooth shape parameters0.1
° , the tooth direction deviation0.005mm/m, the meshing contact area 90%, reducing bearing wear caused by axial force
2. The box seal
adopts a combination of maze seal + fluoroelastic oil seal, dustproof level IP66, adapts to the environment of dust concentration of 1000mg/m³
3. Working condition adaptability
Heavy load capacityInstantaneous
overload torque reaches 1.3 times the rated value (lasting ≤10 minutes), adapted to the power range of 5.5-4400kWEnvironmental protection
gear non-meshing surface plated hard chrome (10-15μm) or PVD coating (TiN/TiCN), salt spray test ≥500 hours without rust
4. Maintenance and reliability
Luxing systemRecommended
to use PAO synthetic oil (ISO VG320), with a flash point ≥240℃, and a high-temperature viscosity retention rate >90%Monitoring DesignBuilt
-in PT100 thermal resistance monitors oil temperature in real time, ≥80℃ triggers auxiliary heat dissipation, and ≥100℃ automatically reduces load
Note: As the basic model of B3SH series, its bevel gear design balances cost and performance, and is suitable for medium-negative mine conveyors, concrete mixers, etc.