Does the new gear reducer need a running-in period when it is used?

1. The newly purchased gear reducer needs a running-in period. Correct running-in can greatly prolong the service life of the gear reducer.Before use, the operator should accept the manufacturer's guidance and training, or read the instruction manual of the gear reducer in detail, understand the structure and performance of the gear reducer, and operate the reducer only after having certain operation and maintenance experience.Before operating the reducer, be sure to read the maintenance manual, and operate and maintain it according to the manual.And save the data for a long time for future maintenance.

2. Pay attention to limit the working load of the gear reducer during the running-in period.The working load of the reducer during running-in should not exceed 85% of the rated working load, and the working time should be arranged to avoid overheating of the reducer.happened.

3. During the running-in period, pay attention to the operation of the gear reducer due to frequent observation.If there is any abnormality, stop the vehicle in time and eliminate the abnormality.Before the fault is eliminated, stop the operation and report the situation to the merchant or manufacturer to help solve the problem.

4. Choose lubricating oil reasonably, especially for reducers with large input power.During the period, check the lubricating oil, hydraulic oil, coolant, oil level and quality frequently, and pay attention to check the sealing performance of the whole machine.It is found that the oil is coming out too fast, and the reason should be analyzed.At the same time, the lubrication of each lubrication point should be strengthened.It is recommended to add grease to the lubrication points every week during the running-in period (except for special requirements).When the vertical reducer with oil pump is powered on, pay attention to the direction of rotation of the oil pump, and turn it clockwise to the correct direction.

5. Keep the reducer clean, adjust and fasten loose parts in time to prevent parts from being worn or lost due to looseness.

6. After the running-in period is over, the machine should be subject to mandatory maintenance, inspection and adjustment, and attention should be paid to changing the engine oil.