How to prolong the service life of the reducer

1. Reasonable use of lubricating oil and reasonable lubricating oil is the key to ensuring smoothness.When selecting lubricating oil, the linear speed should be considered first.Limit the load, make the temperature, working environment and other factors limit, and then choose a smooth oil.

2. Ensure the smoothness of the lubricating oil.Under the condition of external load, light oil and oil of the reducer, the overall hydrodynamic smooth oil film thickness of the gear and the bearing of the reduction shaft are also stable, mainly between a few microns and hundreds of thousands of microns, between abrasives and external pollutants Normal use of the middle of the reducer will damage the oil film state and accelerate the wear of relative moving parts (this situation is caused by the wear of moving parts with high moving speed).In one word, the high temperature of the oil film constitutes and.The high pressure also speeds up the smoothing of the oil.Therefore, the amount of abrasive particles in the oil is reduced, the cleanliness of the lubricating oil is improved, and smooth parts and smoothness can be greatly improved.

3. The smooth appearance of the reducer is avoided.The reducer can also be burned due to oil leaks, and it can also wear out due to the ingress of moisture, dirt and mud.This is a steady event.Therefore, during the inspection operation, check the dynamic sealing point, the exhaust plug, the oil level replacement, etc., to prevent external pollutants from entering the reducing agent, and prevent the oil from drying out and burning smoothly.For reducers that use cooling water to cool oil or open air, the inlet conditions of the oil should be strengthened to avoid smoothness caused by water flow.

4. Regularly monitor the stable oil quality to achieve \'quality-changed oil\'

When smooth oils are used, they can become contaminated by external contaminants such as dust and moisture, and degrade due to the addition of internal abrasive particles, causing early deterioration of the oil.Can also be cleaned.Yanyichang gained the number of life spread.So some form of oil change won't suit every treatment.

5. Make sure the reducer runs smoothly within a reasonable temperature range.Smooth oil has the right working temperature, too smooth or too low.If gears and bearings function in lubricating oil at 50°C than in lubricating oil at 3°C, the wear will increase by 10-12 times: when the oil temperature exceeds 55-60°C, the temperature of the oil increases by 5 °C, the oil will oxidize twice as fast.